CodingBox Documentation

Temperature grades: commercial, extended, industrial

Every datasheet specifies a case-temperature range, and the same PMD is sold in two or three grades that differ in that range alone — and in laser selection, screening and price. Choosing the wrong grade is invisible in the lab and expensive in an outdoor cabinet in January. This page defines the grades, explains what changes inside the module across temperature, shows how to recognise the grade from the part number, label and EEPROM, and lists where each grade belongs.

The grades

GradeMarkingOperating case temperatureStorageWhere used
Commercial (C-temp)none, -C, "standard"0 … +70 °C−40 … +85 °Cdata centres, offices, climate-controlled rooms
Extended (E-temp)-E, -X, sometimes -T−5 … +85 °C (some −20 … +85)−40 … +85 °Ctelecom rooms without tight climate control, dense line cards, PON OLT
Industrial (I-temp)-I, -IND, -40/85−40 … +85 °C−40 … +85 (−55 … +100 some)outdoor cabinets, base stations, industrial switches, PON ONU outdoors, vehicles, energy
Hardened / specialvendor−40 … +95 °C, −40 … +105 °Cfronthaul RRU, military, rail

"Case temperature" is measured at a defined point on the module shell, not ambient: inside a switch the case runs 10–25 °C above the room, and the DDM temperature sensor sits on the PCB or in the laser driver, reading another few degrees higher (Temperature & voltage).

What changes with temperature inside the module

EffectMechanismConsequence
Laser wavelength driftDFB ≈ +0.08–0.1 nm/°C, VCSEL ≈ +0.06 nm/°C, FP ≈ +0.4 nm/°Cuncooled CWDM lasers need the ±6.5–7 nm channel window; DWDM lasers need a TEC (Lasers)
Threshold current rises, slope efficiency fallssemiconductor physicsbias climbs, Tx power drops unless the APC loop compensates — up to the driver's limit (Tx bias & ageing)
Extinction ratio and eye margins shrinkslower carrier dynamics at high T; higher RINlink penalty of 0.5–2 dB at the extremes
Receiver sensitivity degradeshigher dark current, TIA noise0.5–1.5 dB at +85 °C
Cold startlaser below threshold, TEC needs timeslow bring-up at −40 °C; some modules delay Tx enable
Electronics timingCDR/DSP marginsat extremes of a C-temp part, LOL or FEC errors appear
Mechanicalsolder, optics alignment, adhesivesthermal cycling ages joints; I-temp parts are screened for it
LifetimeArrhenius accelerationlaser wear-out roughly halves for every +10–15 °C of junction temperature (Failures)

An I-temp module is not just "tested colder": it uses lasers selected for a wide window, a TEC where the PMD needs wavelength stability, a firmware calibration table covering the full range and often a different DSP power profile.

Recognising the grade

WhereWhat to look for
Part numbersuffix -I, -X, -E, -T, -IND, "(I)" — vendor grammars in Part numbering; Cisco -I (industrial), HPE/Aruba separate J-numbers, Huawei/H3C -I, Nvidia usually commercial only
Label"−40~85°C" or "I-temp" printed; often nothing for commercial (Labels)
Datasheet"Case operating temperature" in Absolute Maximum / Recommended Operating Conditions (Reading a datasheet)
EEPROMno standard grade field. Hints: DDM temperature thresholds — commercial parts typically set HA ≈ +80…+85 °C / LA ≈ −5…−10 °C, industrial HA ≈ +95…+100 °C / LA ≈ −45…−50 °C (Thresholds); some vendors encode the grade in the vendor-specific area or the PN itself
Behavioura commercial module in a cold cabinet shows low bias, low Tx power and LOS on cold start; in a hot one, high bias and rising temperature alarms

Typical DDM thresholds by grade

ThresholdCommercialIndustrial
Temperature high alarm+75 … +85 °C+90 … +100 °C
Temperature high warning+70 … +80 °C+85 … +95 °C
Temperature low warning0 … −5 °C−35 … −40 °C
Temperature low alarm−5 … −10 °C−40 … −50 °C

Vendors differ; the pairs above are what makes a module "look" I-temp in a DDM readout.

Where each grade belongs

EnvironmentGradeWhy
Data-centre switch, controlled roomcommercialcase stays 30–60 °C
Dense 400G/800G line card, hot aisle marginalextended or commercial with derated reachinlet 35–40 °C → case near 70
Telecom room, no air conditioningextendedsummer peaks
Outdoor street cabinet, pole-mounted ONU, RRU fronthaulindustrial−40 in winter, +60 ambient in a sun-heated box
Industrial plant, rail, energy substationindustrialtemperature plus vibration and dust
Home ONT/ONUcommercial (indoor)
DWDM/ER/ZR in any environmentcheck TEC and grade togetherTEC range limits the usable ambient

Cost and availability

Industrial parts cost more (selected dies, longer screening, TEC) and exist for fewer PMDs: 1G/10G/25G SR-LR-ER-BiDi-CWDM, PON, 100G LR4/ER4 and fronthaul 25G/50G are common in I-temp; 400G+ and coherent modules are almost always commercial. Where an I-temp optic is not available, the fix is environmental: heated/cooled enclosures or an extended-grade module with margin (Power & consumption).

In CodingBox

The DDM temperature and thresholds are on the Check screen: an unexpectedly wide threshold pair is the fastest hint that a module is industrial grade, a narrow pair on a module labelled -I is a coding or labelling question. The vendor PN and date code show which grade was actually shipped (Check transceiver, DDM in the app).

Industrial switches, their ambient limits and fanless designs — the boxes that need these grades: Switch classes & form factors.